Precision Converting for the Optics Industry

Burr-Free Plastic Shims and Gaskets for Optical Assemblies

QDP provides precision converting, stamping, laminating, and slitting for metal and film for optical applications, including shims used within scope and lens assemblies. These thin components may serve as cushions between glass and metal, helping protect the lens as an assembly is secured.

Even microscopic burrs, shards, or loose plastic debris can compromise optical quality or create fit problems. For this reason, optical components require clean cuts, close dimensional control, and consistent production quality.

Discuss Your Optics Application

QDP - Before and After Cut Quality on stamped shim for optics

Precision Film Stamping with In-House Tooling

We design, build, and maintain our stamping dies in-house. This provides direct control over tool quality and allows us to develop the precise cutting conditions needed to produce clean plastic film components without the burrs and debris associated with lower-quality parts.

Converting Capabilities for Optics Applications

Our capabilities for optical applications include:

Precision Metal Stamping

Precision manufacturing for thin optical device components requiring close tolerances and consistent production.

Plastic Laminated Film Stamping

Stamping and converting of plastic films, adhesive laminates, and other flexible materials.

Film Laminating

Material preparation and converting capabilities to support component manufacturing requirements.

Cleanroom Manufacturing

Controlled manufacturing and packaging for components requiring protection from contamination.

Engineering and In-House Tooling Support

Engineering and tooling assistance from initial component review through full-scale manufacturing.

Proven Improvement in Optical Component Quality

In a published optics application, a manufacturer was experiencing plastic shedding, debris, rework, and fit issues with shims supplied by another vendor. We developed tooling for seven different parts and produced clean, accurate shims that met the required specifications. The resulting components eliminated plastic burrs and resolved the fit problems reported by the customer.

Once tooling is established, we can produce the required shim sizes to specification as orders are placed. We can also help customers evaluate alternate film suppliers or materials when an existing material is unavailable or does not perform as required.